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At Qingdao Eaststar Plastic Machinery Co., Ltd., innovation meets reliability in our state-of-the-art ABS Single Layer Board Extruder Machine. This advanced extrusion equipment is engineered specifically for manufacturing high-quality single-layer ABS boards used across various industries. With precision control and robust construction, it enables you to produce uniform, durable ABS sheets ideal for automotive parts, electronic housings, signage, and construction applications. Whether you're scaling up production or enhancing product quality, this machine delivers consistent output with minimal waste, helping you meet stringent industry standards while boosting efficiency.
ABS Single Layer Board Extruder Machine Overview" />
What sets our extruder apart is its intelligent design and cutting-edge technology. Featuring an optimized screw and barrel made from high-grade alloy steel, it ensures excellent wear resistance and extended service life. The integrated PLC system allows for precise temperature and speed adjustments, guaranteeing smooth operation and superior board surface finish. Additionally, energy-efficient motors reduce power consumption by up to 20%, making it an eco-friendly choice for modern manufacturing facilities. With easy maintenance access and user-friendly controls, operators can quickly adapt and maximize productivity without extensive training.
Many manufacturers struggle with inconsistent board thickness and high material waste, leading to increased costs and delayed projects. Our ABS Single Layer Board Extruder Machine tackles these issues head-on with its advanced extrusion technology and stable performance. By maintaining precise control over the entire process, it ensures uniform output and reduces scrap rates significantly. Below are key specifications that highlight its capability to deliver reliable results under various operating conditions.
| Parameter | Specification |
|---|---|
| Output Capacity | 300-800 kg/h |
| Screw Diameter | 65-120 mm |
| L/D Ratio | 30:1 to 36:1 |
| Heating Zones | 5-7 zones with PID control |
| Main Motor Power | 55-160 kW |
| Board Width Range | 600-1500 mm |
| Thickness Tolerance | ±0.1 mm |
This machine is perfect for plastic sheet manufacturers, automotive component suppliers, and construction material producers who require high-strength, impact-resistant ABS boards. In automotive interiors, it creates panels that withstand daily wear and tear, while in electronics, it ensures housings that protect sensitive components. Construction firms benefit from its ability to produce durable sheets for partitions and decorative elements. Even small to medium enterprises can leverage its scalability to grow their business without compromising on quality.
Imagine running your production line with confidence, knowing that every board meets exact specifications. Users report a significant reduction in downtime and material costs, leading to higher profit margins and faster project completion. The machine's smooth operation eliminates common issues like bubbles or uneven surfaces, giving you peace of mind and allowing you to focus on expanding your market reach. By investing in this extruder, you're not just buying equipment—you're securing a partnership with Qingdao Eaststar Plastic Machinery Co., Ltd. for long-term success.
Unlike standard extruders, our model incorporates a unique cooling system that enhances board stability and reduces warping. The modular design allows for quick part replacements, minimizing maintenance time. Furthermore, compatibility with various ABS grades and additives means you can customize boards to specific client needs without retooling. These innovations, combined with rigorous quality testing, ensure that every machine exceeds industry benchmarks for performance and durability.
What is the typical setup time for this extruder?
Most customers can have the machine operational within 2-3 days after delivery, thanks to pre-assembled modules and detailed installation guides. We also offer optional on-site support to expedite the process.
How does it handle different ABS material grades?
The extruder is designed with adjustable parameters for screw speed, temperature, and pressure, allowing seamless adaptation to various ABS resins, including flame-retardant and high-impact types, without compromising output quality.
What kind of maintenance is required regularly?
Routine maintenance includes cleaning the screw and barrel every 500 operating hours, checking electrical components monthly, and lubricating moving parts as per the manual. These steps ensure optimal performance and extend the machine's lifespan.
Can it integrate with existing production lines?
Yes, the machine features standard interfaces for connecting to downstream equipment like cutters and stackers, making it easy to incorporate into your current setup for a streamlined workflow.
What warranty and support are provided?
Qingdao Eaststar Plastic Machinery Co., Ltd. offers a comprehensive 2-year warranty on major components, along with 24/7 technical support and access to spare parts to minimize any operational disruptions.
Is training available for new operators?
We provide detailed operational manuals and video tutorials. For an enhanced experience, customized training sessions can be arranged to ensure your team maximizes the machine's capabilities from day one.